PRODUCTS
 
   
  TIMER PANELS  
     
 

On Line & Off Line Control Panels
When it comes to large Bag Houses for Bag cleaning operation there are two type of such systems

 
 
SINGLE LARGE MODULAR BAG HOUSE
ON LINE CLEANING
NO. OF BAG HOUSES IN PARALLEL
OFF LINE CLEANING
REVERSE AIR BAG HOUSE (RABH) CLEANING
 
     
 
OPERATION OF SINGLE LARGE MODULAR BAG HOUSE :

Normally the bag house bag cleaning operation is done by using reverse jet high-pressure air Pulsing Via Diaphragm type pulse valve. For this purpose a solid-state sequence controller is normally employed .A single controller of this type usually suffices for solenoid rows up to 40 numbers. Big Bag filters (more than 40 rows) are not easy to clean with single sequential controller so that Bag house delta “P” is maintained for efficient cleaning & to meet the emission norms.
For large no of solenoid rows following procedure is normally adhere to (on line modular cleaning).
No of sequence controller are grouped to perform such cleaning operation at a time. Such a On Line Cleaning for Big Bag house cleaning system is, called as module pulsing. (Implemented using grouping of bag rows & respective air headers).
For such case Module programming is executed in pairs of sequence controller simultaneously , firing air header solenoids. Like wise all total solenoids would be driven by respective allocated module controllers.
The supervisory controller for this purpose is called as Master controller.
• Which keeps the module sequence in line as per program. (Programmed in such a way that it sends signals to each module pair.)
• Generates On Time & Off Time (Interval times) Common clock pulse for all the modules
• Checks Delta “P” continuously during Module sequencing & pulsing operation If in case delta “P ”is high then substitutes interval time to crash mode interval time (normally 50% of interval time). This is crash mode system.

   
OPERATION OF NUMBER. OF BAG HOUSES IN PARALLEL :
OFF LINE CLEANING

In this system no of dust collector modules (actually Bag houses) (see 3d drawing) maximum up to 8 numbers are allowed to collect dust By on line method. The cleaning of bags is done by closing inlet damper so that the said bag house unit stops collecting the dust & gets isolated from from others. When in isolation (off the line) its bags are cleaned by reverse air pulse jet of individual sequence timers. This is accomplished by master sequence controller. This sequence timer is also termed as Compartment sequence controller.

REVERSE AIR BAG HOUSE (RABH)

In reverse-air bag houses, the bags are fastened onto a cell plate at the bottom of the bag house and suspended from an adjustable hanger frame at the top. Dirty gas flow normally enters the bag house and passes through the bag from the inside, and the dust collects on the inside of the bags.

Reverse-air bag houses are compartmentalized to allow continuous operation. Before a cleaning cycle begins, filtration is stopped in the compartment to be cleaned. Bags are cleaned by injecting clean air into the dust collector in a reverse direction, which pressurizes the compartment. The pressure makes the bags collapse partially, causing the dust cake to crack and fall into the hopper below. At the end of the cleaning cycle, reverse airflow is discontinued, and the compartment is returned to the main stream.

 
     
  Key Features :  
 
High technology
Rittal (Germany) Enclosures
High quality product
Custom designed for ecologically reactive and superb bag house control
Affordable Prices
 
 

 

 
 
Bag House System Timer Panels
Double Door Timer
Timers Cascaded
     
With DWYER Photohelic Gauge .....
Timer in NEMA Box Open View
 
 
     
 

On Demand Pulsing Timer mode (means Pulsing when just required) :
An improved Bag Cleaning control can be achieved with a high and low limit relay contact set which are provided in the Photohelic® (DWYER Make) indicating set points pressure gage. In this on demand mode, on time and off time may be programmed to define the cleaning cycle. Meaning there by Pulsing will start when DP (Delta "P") is high & continue till it reaches low set point. ...

 
     
  BAG HOUSE SYSTEM PANELS IN RITTAL ENCLOSURES  
     
 
 
Bag House Panel Diagram of panel
Rittal Enclosure
On Line Bag House Panel 220 solenoids Electrical Diagram of panel
Offline Cleaning Panel with 6 Compartment modules
 
     
     
 
     
Brief Specifications Compartment Sequence Controllers (CSC)
Atmel 89S52 micro controller
UP to 8 Modules Control possible
On-line or Off Line master or RABH*
16 X 2 LCD Display
Low Cost-Ex stock available
Model : MC_MASTER_8
Crash Mode Or DP control operation Feasible
10Way CSC (slave) board
15Way (CSC) slave board
     
     
   
     
Brief Specifications Program & Display Unit
Atmel 89C8252 micro controller
UP to 8 Modules Control possible
On-line or Off Line master or RABH*
16 X 2 LCD Display
Low Cost , Ex stock available
Model : MC_MASTER_8
Crash Mode Or DP operation Feasible
Master Controller board
Programming & Display Unit
 
 
     
  *RABH Reverse Air Bag House  
     
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